APEX Mini Combo BDR Bread and Bun Make-up System

Scale your bakery processes for maximum profitability with the industry’s most compact,  value-engineered bread and bun production system by AMF. Designed for ultimate flexibility on lower-capacity production lines, this value-engineered APEX Series solution delivers bread, bun, and roll products with a single-line setup. 

Product Applications

The Mini Combo BDR System is capable of producing hamburger buns, hot dog buns, dinner rolls, as well as panned sandwich or tin breads. For bread, the line uses a single port divider, and a dual port cut-off is used for bun and roll configurations. Optional hot dog moulder boards are easily added for hot dog production.

The APEX Mini Combo BDR Features

Flex Extrusion Divider

  • Consistent scaling accuracy with a 1% standard deviation over the life of the divider, averaging 15 years or more with proper maintenance. 
  • Proprietary vane style metering pumps control throughput without shear and 100% purge per solutions, ensuring ‘first-in, first-out.’
  • Reduces operation and sanitation costs with no divider oil required.
  • Precise, gentle dough cutting using simple motion UHMW cut-off knife with quick change cut-off nozzles for switching from small bun products to larger bread products

Recipe Management System

  • Repeatable automated divider set-up with operator interface-based recipe management system
  • Quick product changeover with maximum consistency

Bread and Bun Belt Rounder

  • Single rounder bar or Dual lane bun rounder bars flow to a zig-zag chute with flour duster
  • Optional chilled rounder bed available to prevent dough stickage

Intermediate Proofer

  • Easily adjustable speed ranging from 30 seconds to 6 minutes of resting time
  • Optional features available to increase intermediate proofing times, including extended intermediate proofing sections

Sheeter / Moulder / Panner

  • Flexibility guaranteed with included bread moulding board and optional hot dog moulding board
  • Additional moulder boards are available for various bread or bun sizes
  • Manual panning with optional panning conveyors available for scaling production

Equipment Specifications

BunsBreads
Dough Piece Size

Throughput


Kg/Hour

Kg/Hour (Flex 1 Option)

Kg/Hour (Flex 2 Option)
35 – 100 grams

20-60 cpm (cuts per minute)
2400 – 7200 pieces per hour

84

720

2,250
150 – 1000 grams

10-30 cpm
600 – 1800 pieces per hour

90

720

2,250

* Gearmotors are sized to meet specific production requirements. Therefore, the divider will be geared to handle a particular range of production
* Maximum speed is dependent on dough conditions, scaling weight, and other equipment. Minimum dough absorption is generally 54%, depending on the formula. 

Additional Media

More APEX Solutions for Bread & Bun Production

Direct Drive Mixer

APEX DDM Mixer

Direct Drive Mixer in Production

APEX Dough Chunker 

APEX double incline conveyor

APEX Double Incline Conveyor

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APEX Mini Combo BDR Bread & Bun Make-up System

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mini combo bdr intermediate proofer